Venting after phosphine fumigation

Author: Philip Burrill, Greg Daglish, Manoj Nayak | Date: 18 Jul 2017

Department of Agriculture and Fisheries, Queensland

Take home messages

  1. The time requirement for venting grain after phosphine fumigation to prevent phosphine residues may be longer than the current label minimum recommended times (e.g.  1 day fan venting after the completion of the exposure period).
  2. Applying the workplace phosphine safety limit of time weighted average (TWA) 0.3 ppm, using the current testing method of ‘spearing grain in truck’ at delivery point, may need industry assessment
  3. During fumigation, grain absorbs small amounts of phosphine. It takes a number of days for the grain to desorb this gas to very low levels
  4. Augering grain into a truck immediately after fumigation, with no venting, only briefly removes phosphine gas from the intergrain spaces. Grain rapidly desorbs more phosphine gas
  5. Research presented in this paper is from only one trial (Feb. 2017) on wheat.  There is very little field research data on venting phosphine fumigations. More research is required

Venting after phosphine fumigations - is there a problem?

In 2016 more than 70 truckloads of grain were rejected at the Port of Brisbane. These loads exceeded the current 0.3 ppm phosphine gas concentration limit at delivery when grain was speared in the truck on the weighbridge.

The majority of the loads rejected had phosphine gas concentrations in the range of 0.5 to 2.5 ppm, well above the 0.3 ppm limit for deliveries.  A few loads had very high concentrations of 32, 82 and 440 ppm.

Grain load rejections for phosphine detections are also occurring at the Port of Melbourne and other grain receival sites, plus at a range of domestic grain buyers, such as stockfeed manufacturers, throughout Australia.

These grain rejections at the point of delivery are not only costly to individual grain growers and grain handlers, but also present additional risks and costs to Australia’s grain logistics and export supply chain.

In the interests of employee safety at grain receival sites, businesses are applying the Workplace Health and Safety (WHS) standards for phosphine (PH3) using the threshold limit value (TLV) – time weighted average (TWA) of 0.3 ppm.

The current method of testing when applying the TWA 0.3 ppm standard is to spear the grain in the truck on arrival and test gas concentrations within the grain before unloading.

Phosphine label - ventilation, what does it say?

Ventilation of fumigated grain storage structures is complete only when the phosphine concentration measured at appropriate locations in the enclosure and work area are below TLV – TWA exposure standard 0.3 ppm.

Listed below are the label minimum ventilation periods (on completion of the exposure period) for phosphine.  It should be noted that longer periods may be required to ensure the 0.3 ppm phosphine gas concentration limit is not exceed in grain deliveries.

Minimum ventilation periods for structures, including bunker storages include:

  • Not less than 1 day: with throughflow and forced draught (flash-proof fan) operated 2 hours on and 2 hours off;
  • 2 – 5 days:  with throughflow and natural draught (wind) for structures 300 tonnes or greater;
  • 2 – 5 days depending on size (2 days for structures less than 300 tonnes capacity); and
  • Not less than 5 days: without throughflow  ( i.e. access only through the headspace).

Applying the TWA workplace safety standard

It is suggested that the grains industry in conjunction with the appropriate National and State, WHS authorities should clarify the interpretation and practical application of the TLV – TWA 0.3 ppm standard. In particular the wording - “phosphine concentrations measured at appropriate locations in the enclosure and work area”.

Is the current practice of measuring phosphine gas concentrations ‘within the grain bulk’ in the truck prior to unloading, an “appropriate location and work area” when apply the 0.3 ppm TWA worker safety standard?

A definition of TWA: “The TWA exposure value is the average airborne concentration of a particular substance when calculated over a normal 8 hour working day for a 5 day working week.”

That is; a worker must not have an average phosphine exposure of greater than 0.3 ppm for 8 hours per day, for 5 days per week (40 hour week).

Stamp out poor, illegal practices

For the sake of worker safety and Australia’s grains industry reputation, using phosphine in accordance with the registered label to control grain storage pests is essential. The the following practices by a small minority in the industry must be stopped:

  1. Grower and  commercial grain storage facilities – “not venting” after fumigations, augering straight into trucks for delivery;
  2. “Short”, last minute fumigations in loaded trucks before grain delivery ( not adhering to label fumigation practices or ventilation periods);
  3. Placing phosphine tablets directly into the grain, so tablet residues (dust) remains in grain (label requires tablets to be placed in storage, separated from grain e.g. on non flammable trays)

Ventilation research - wheat 2017

In February 2017, phosphine fumigations in stored wheat were conducted in two small research silos (35 tonnes capacity) at the Hermitage research facility (Warwick, QLD) by Department of Primary Industry & Fisheries Qld postharvest researchers.

Following standard phosphine fumigations (1.5 g / m³) for 7 days in “Silo A” and 10 days in “Silo B”, lids on the top of the silos where opened and aeration fans turned on for post fumigation ventilation for 1 day (24 hours).

The phosphine gas concentrations in Silo A are shown in Figure 1 after a 7 day fumigation and 1 day (24 hours) ventilation period, with 20 hours of fan run time.

Phosphine gas concentrations in Silo A, prior to ventilation commencing was relatively uniform thought the grain in the silo (980 ppm).

The orange arrow indicates where the 1 day ventilation period has finished and gas measurements in grain have started. Gas sample tubes placed in the silo provided measurements points in grain at three locations, top, middle and bottom. The first gas readings were taken one hour after the ventilation fan was turned off.

The blue arrow indicates the point where the 35 tonnes of wheat was augered out of the silo and loaded into a truck, then within one hour augered back into the silos. After one hour, gas readings were once again measured in grain.

Line fdLine chart showing phosphine gas concentration in wheat silo over an 8 day period

Figure 1. Phosphine gas concentration in wheat after 1 day fan ventilation,
followed by two auger tranfers

Research findings - Silo A

  • Within 1 to 2 hours after a 1 day fan ventilation, wheat kernals “desorbed” phosphine back into the intergrain spaces bringing gas concentrations from zero back up to 0.4 - 0.6 ppm.
  • 24 hours after ventilation was completed phosphine gas concentrations within the grain bulk had risen to 0.8 – 2.0 ppm
  • One day after venting wheat, it was augered into a truck and then augered back into the silo. Gas reading 20 hours after twice augering went from zero to  0.2 – 1.2 ppm
  • Wheat kernals are still desorbing phosphine over a number of days beyond  a 1 day fan ventilation, bring concentations well over 0.3 ppm

Phosphine gas in the grain bulk compared to surface

With the aim of having an initial look at the safety risk of working around grain that has been fumigated and vented for 1 day (24 hours fan run time), grain at the top of “Silo B” (10 day fumigation) was tested for phosphine gas concentrations in the grain bulk and at the grain surface.

Using a 1 long metre ‘spear’, gas readings where taken at a depth of 1 metre in the grain at the top of the silo and at the same time, gas reading on the grain surface were recorded. See Figure 2.

Line graph showing phosphine gas concentration in wheat silo, after 1 day of ventilation, over 5 day period

Figure 2. Phosphine gas conc. in wheat after 1 days ventilation, at 1m depth and on the grain surface

Research findings - Silo B

  • After 20 hour post ventilation (24 hours fan run) phosphine gas concentration in grain at a depth of 1 m in the top of the silo went from  zero back up to 1.4 ppm.  Similar to gas levels in Silo A.
  • However, at the same time gas readings of 1.4 ppm are measured in the grain bulk, the gas concentrations on the surface of the grain were much lower - 0.06 ppm
  • Phosphine gas concentrations on the grain surface after 1 day ventilation are well below TWA 0.3 ppm.

Research summary

  1. More research is required with phosphine fumigation of wheat and other grains to form reliable conclusions as there is very little field research data available on phosphine gas concentrations after ventilation.
  2. Wheat grains can ‘desorb’ phosphine gas for a number of days beyond a 1 day fan ventilation.
  3. We require field research and clarification of what is the appropriate industry ‘testing method’ that is best suited to access compliance to the TWA 0.3 ppm phosphine safety standard.

Further reading

GRDC Factsheet – “Grain Fumigation – a guide

GRDC booklet – “Fumigating with phosphine, other fumigants and controlled atmospheres”

Acknowledgements

The research undertaken is made possible by the significant contributions of DAF Qld’s Postharvest research team, Hermitage research station staff, agribusiness and growers. The author would also like to thank the PBCRC, GRDC, and GRDC’s national grain storage extension team, for their continued support.

Contact details

Philip Burrill
Department of Agriculture & Fisheries, AgriScience Qld.
Hermitage research facility, 604 Yangan Rd, Warwick Qld. 4370
Mb: 0427 696 500
Email: philip.burrill@daf.qld.gov.au